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PSRD (3.5M*408M)

Release Date:2026-01-13 Page Views:293
PSRD (3.5M*408M)

RiverMate® PSRD is a new type of hydraulic structure, serving as a next-generation replacement for concrete dams, steel dams (gates) and conventional rubber dams. This dam was developed in the United States in the 1990s. In 2008, the Ministry of Water Resources initiated a project under the guideline of “Introduction, Absorption, Digestion, Improvement and Re-innovation”, and included pneumatic shield dams in the National Popularization and Application Plan. The project was jointly completed by the Polymer Materials R&D Center of Shenyang University of Chemical Technology, Jianghe Electromechanical Co., Ltd. and Tieling Erfan Co., Ltd. In 2012, the first PSRD project in China—the Tongnan Heightening and Power Generation Project in Sichuan Province—was successfully completed.
The pneumatic shield dam inherits the advantages of traditional movable dams and overcomes their bottlenecks. It features a simple structure with convenient and efficient construction, installation, operation and maintenance; outstanding flood control and flood passage capacity with safe and reliable operation; continuously controllable water-passing height and operating status; stronger capacity for debris removal and silt discharge; higher water retaining and water-passing capacity; short inflation and deflation time with simple operation and management; ultra-long service life and high comprehensive benefits; strong seismic resistance and high adaptability to foundations; excellent landscape effect, as well as ecological and environmental friendliness.
To date, our company is the only entity that has received National Fund support and multiple government grants for this project, with complete intellectual property rights (11 authorized invention patents: 1 for outer weather-resistant rubber ZL200710011640.2, 2 for middle rubber layer ZL201010565219.8, ZL200810010681.4, 3 for airbag / dual-airbag production methods and processes ZL201010591116.9, ZL201010591117.3, ZL201410619889.1, 2 for pneumatic shield dam ZL202210165692.X, ZL201910698827.7, 3 for anti-puncture and anti-scratch functional additives ZL99112867.2, ZL200410050238.1, ZL201010010097.6; 8 computer software copyrights: PLC, SCADA, hydrological monitoring, remote environmental monitoring, anti-icing device remote monitoring, anti-icing device PLC, lighting and music control; 2 registered trademarks). We are the drafter and formulator of technical standards: Code for Manufacture, Installation and Acceptance of Pneumatic Shield Dams (T/CHES 11-2017) and Code for Design of Pneumatic Shield Gate System (T/CHES 24-2019), both group standards issued by the Chinese Hydraulic Engineering Society. As the first enterprise in China to construct the first and initial batches of pneumatic shield dams, we have accumulated more than 100 engineering cases.
The technology passed the Technical Achievement Appraisal by the Ministry of Water Resources in 2010, won the First Prize of the Kunlun Science and Technology Award in 2011, and has received numerous science and technology awards to date.


PSRD Features

  1. Aging resistance, service life exceeding 50 years;

  2. High pressure resistance greater than 1.2 MPa;

  3. Puncture resistance and scratch resistance;

  4. “Green”: Food hygiene technical indicators are 4 orders of magnitude better than national standards; no oil leakage or mechanical impurities, no pollution to water bodies and surrounding environment;

  5. Manual, automatic and remote water level control; continuously adjustable with gradual flow acceleration, less prone to cavitation, scouring and vortices. Especially in case of power failure caused by floods, water level can still be reliably controlled by air discharge for safe flood discharge. After flood discharge, the system can operate normally even with sediment and debris deposited on the gate; low power consumption;

  6. Simple structure and low cost; modular structure simplifies installation, operation and maintenance;

  7. The curved gate body effectively facilitates the passage of water flow, ice blocks, gravel, branches and other debris, and protects the rubber dam body. The stiffeners on the gate also serve as flow deflectors to smooth flow and reduce scouring;

  8. Capable of self-deicing in winter;

  9. The steel plate is supported by an inflatable bag with the same length as the plate, requiring only a simple foundation. Construction can be carried out on existing foundations, suitable for dam heightening;

  10. Composed of connected steel plates and dam bags with unlimited length; no intermediate piers, maintaining the clear width of the river channel; saves hoisting equipment and corresponding civil structures;

  11. Accurate automatic water level control even without power supply (especially suitable for hydropower generation), high safety;

  12. Stronger seismic performance. The shield plate is flexibly connected to the foundation, avoiding system failure and loss of normal operation capacity caused by foundation deformation;

  13. Unattended operation, low management and operation cost;

  14. Integrates ecological regulation, aesthetics, flood control and power generation functions.


    Applications

  15. Water Storage: PSRD can increase river water storage in dry / low-flow seasons, forming segmented "reservoirs" with significant ecological benefits. It effectively coordinates the water regulation capacity of spillways with reservoir water levels, boosting the storage of existing reservoirs. It reduces policy and financial difficulties (e.g., inundation issues) associated with increased water storage. When the discharge capacity of existing spillways is insufficient, this dam/gate type maintains the weir crest elevation without affecting reservoir water levels and power generation benefits.

  16. Landscape: Overflow at the dam crest forms waterfalls. Landscape lights and audio systems can be installed on the PSRD to create attractive night views and a pleasant environment.

  17. Irrigation: Enables accurate control of water levels and diversion flows in irrigation canals. When canal flow varies, it automatically maintains the water level upstream of diversion structures, ensuring uniform water distribution.

  18. Flow Diversion & Flood Discharge: Applicable to river flood diversion with automatic flow regulation. During flood periods, it automatically maintains a low upstream water level to allow floodwater to carry away deposited sediment, or fully collapses to preserve the original river discharge capacity.

  19. Power Generation: Creates high water levels to enhance the power generation capacity of hydropower stations. Conventional sluice gates typically allow only 0.25–0.5 m of water depth over the crest, while PSRD can generate a higher water head and accurately control upstream water levels, safely discharging floods during wet seasons and raising to retain water afterward. Additionally, a stable ice cover can form upstream in winter, preventing ice jams at power station intakes.

  20. Fish Passage & Environmental Protection: A series of PSRDs can form stepped fish passages to regulate flow and velocity for smooth fish migration. Controlling the upstream water level prevents sudden inundation of waterfowl habitats in reservoir areas, and stable water levels improve safety and the natural landscape.

  21. Road & Garage Protection: PSRD can be installed at entrances of garages, subways, and underground facilities to prevent stormwater and flood intrusion. It can also be placed at gaps in flood dikes for immediate closure during floods.

  22. Navigation: PSRD is an ideal upstream and downstream gate for ship locks, enabling accurate control of water levels. When collapsed, the steel plates lie over the rubber airbags, ensuring unobstructed vessel passage. It eliminates complex gate hoisting systems, offers flexible and simple operation, and reduces lock construction and maintenance costs.


    Structural Introduction

Composition of Pneumatic Shield Dam: dam body (rubber airbag + steel shield), anchors, pneumatic system, automatic control system and pipelines.

1. Dam Body

The rubber airbag consists of multi-layer structural fiber materials and rubber compounds. Fiber materials may include polyester, nylon, aramid or steel wire.The rubber material comprises three layers:
  • Outer rubber: Ethylene Propylene Diene Monomer (EPDM) with excellent weather resistance;

  • Middle rubber: chloroprene rubber and natural rubber blend (CR+NR) with good bonding performance;

  • Inner rubber: modified butyl rubber with excellent air tightness.

Steel shield (including pier plates) can be manufactured with the following materials according to application requirements: carbon steel (must be treated with zinc + coating for corrosion protection), 304 stainless steel or 316L stainless steel.The design pressure resistance of the airbag shall be more than 8 times the operating pressure (safety factor).The service life of the airbag shall exceed 50 years.

2. Anchors

Including embedded bolts and positioning metal components, fastening bolts and positioning metal components.Materials can be carbon steel (must be treated with zinc + coating for corrosion protection), 304 stainless steel or 316L stainless steel.Dimensions, specifications and shapes shall meet engineering and design requirements.

3. Pneumatic System

High-performance screw air compressor systems shall be adopted, with specifications meeting engineering and design requirements.One operating unit with one standby unit is preferred.

4. Automatic Control System and Pipelines

The automatic control system shall include: PLC, lightning protection equipment, SCADA and/or radar hydrological monitoring.The material, dimensions, specifications and shape of pipelines shall meet engineering and design requirements.


Our company provides design, construction and installation services.

内容

传统橡胶坝

钢坝闸

RiverMate®

耐压

0.02MPa

-

1.2MPa

使用寿命

<15ys

30ys

>50ys

食品卫生

二次水污染

油泄露

无污染

水利功能

挡水

防洪抗洪

防洪抗洪

生态

有影响

有影响

友好

安装周期

10-20天

20-30天

7-15天

制造工艺

胶布热合机粘接(平板硫化机)

机加

整体成型及巨型硫化罐生产

安装运行管理

较难,需较多人力

较难,需大型提升设备和精细组装

容易,仅需5吨车吊

故障

易刺伤及滑伤,整体工程瘫痪

电动、液压、机械传动不同步

几乎无故障

防洪及电力中断

放气时间长,影响泻洪峰

严重后果

手动,无任何影响


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Shenyang PSRD Project (3.5 m in height × 408 m in length)

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PSRD control room & PLC+SCADA control cabinet interior              Schematic Diagram of PSRD